Seven major faults and treatment methods for power batteries

First and foremost, let's address voltage-related issues. A common problem arises when the voltage of a single or multiple battery strings is abnormally high after being fully charged, while the remaining cells are within normal range. This may be due to an acquisition error, a poor or nonfunctional LMU equalization function, or a low battery capacity causing rapid voltage increases during charging. To resolve this, measure the actual voltage of the affected cell and compare it to the displayed value. If the actual value is lower, recalibrate the LMU based on the real value; otherwise, manually discharge and balance the cell. Additionally, check the voltage sampling lines for breaks or poor connections and replace the LMU if necessary. On the flip side, a low battery voltage issue occurs when a single or a few cells show significantly lower voltages than others after being fully charged. Possible causes include an acquisition error, a malfunctioning LMU equalization function, a high self-discharge rate of the cell, or a low cell capacity leading to faster voltage drops during discharge. Address this by measuring the actual voltage of the affected cell and comparing it to the displayed value. If the actual value is higher, recalibrate the LMU accordingly; otherwise, manually charge and balance the cell. Also, inspect the voltage sampling lines for breaks or poor connections, replace the LMU if needed, and consider replacing the problematic battery pack. Another critical issue involves voltage differences, which can manifest dynamically or statically. For instance, during charging, a cell voltage may rapidly reach the full-power cutoff voltage, or under acceleration or braking, the voltage of a string may drop or rise more quickly than others. This could result from loose battery connection nuts, dirty connection surfaces, high self-discharge rates of individual cells, poor welds in the connecting copper plates, or leaks in individual cells. Tighten loose nuts, clean the connection surfaces, charge/discharge the affected string, and replace any problematic battery packs. Voltage jumps, occurring during vehicle operation or charging, often stem from loose voltage collection line connection points or LMU malfunctions. Secure these connections and replace the LMU if necessary. Moving on to temperature-related failures, thermal management issues are paramount. For instance, a heating failure might occur when the temperature falls below a certain threshold, preventing the heater from turning on during charging. This could be due to a faulty heating relay or BMU, or an abnormal power supply circuit for the heater chip or relay. Address this by repairing or replacing the faulty components and checking the power supply circuit. Similarly, a fan failure could prevent proper cooling when temperatures exceed a certain level. This may result from a faulty fan relay or BMU, or an abnormal power supply circuit for the fan or relay. Resolve this by repairing or replacing the faulty components and ensuring the power supply circuit is functioning correctly. High temperatures in the battery system, reaching alarm thresholds during operation or charging, could arise from temperature sensor failure, LMU malfunction, abnormal electrical connections causing localized heating, inadequate fan operation, proximity to heat sources like motors, or overcharging. Solutions include calibrating the LMU temperature values based on accurate measurements, tightening electrical connections, ensuring fans are operational, insulating the battery from heat sources, allowing for cooling periods, stopping charging, and replacing the LMU. Low temperatures present another challenge, where one or more temperature points fall below acceptable levels during operation or charging. Causes may include temperature sensor failure, LMU malfunction, or abnormal performance of heating elements. Address this by calibrating the LMU temperature values, checking and repairing heating elements, and replacing the LMU if necessary. Communication failures between LMU and BMU units can also disrupt vehicle operations, particularly when the entire vehicle lacks BMS information. This could result from LMU/BMU faults, poor power supply circuits or communication line connections, or signal interference. Resolve this by replacing faulty LMU/BMU units, checking and repairing power supply circuits and communication lines, and identifying and eliminating sources of interference. Finally, issues with State of Charge (SOC) accuracy, stability, or unexpected changes warrant attention. Inaccurate SOC readings can lead to significant discrepancies between actual power levels and displayed values. Address this by ensuring data integrity, repairing or replacing faulty components, and resolving any battery alarms. Similarly, rapid declines or sluggish changes in SOC may indicate communication or current anomalies, BMU faults, or environmental factors like low temperatures. Update BMU programs and replace faulty components as needed to address these issues. In conclusion, addressing these diverse battery issues requires a systematic approach involving careful diagnostics and appropriate corrective actions. Proper maintenance and timely intervention are crucial to ensuring optimal battery performance and longevity.

Analysis Meters

There are several analyzers used in water treatment to monitor and control the quality of water.

Some commonly used analyzers include:


1.PH Analyzer: Measures the acidity or alkalinity of water or solution.
2.Dissolved Oxygen Analyzer: Measures the amount of oxygen dissolved in water, which is essential for aquatic life.
3. Chlorine Analyzer: Measures the concentration of chlorine in water, which is commonly used as a disinfectant.
4. Ammonia Analyzer: Measures the concentration of ammonia in water, which can indicate pollution or contamination of the water .
5. Nitrate Analyzer: Measures the concentration of nitrates in water, which can indicate pollution from agricultural runoff or wastewater.
6. Phosphate Analyzer: Measures the concentration of phosphates in water, which can indicate pollution from agricultural runoff or wastewater.

These analyzers are used to continuously monitor the water quality and ensure that it meets the required standards for safe consumption or environmental protection.

Analysis meter, monitor meter

Kaifeng Chuangxin Measurement & Control Instrument Co., Ltd. , https://www.kfcxflowmeter.com